旋转喷射器的安装说明
目 录Orders to record
二、结构特点Structural characteristics of
三、主要规格参数Main specification parameters
五、安装说明Installation instructions
六、使用操作说明Operating instructions
一、概述Overview
本旋转喷射器主要用于重质油品和轻质油品的储罐喷射调合作业,对储罐内部进行旋转喷射,采用直喷加涡流方式,使油罐内部介质充分混合,起到均质均热的作用。
The oil tank with full blending machine, mainly used in heavy oil and light oil tank injection industry cooperation, to rotating inside the tank, adopts direct injection with eddy current method, make fully mixing tank internal medium, homogeneous.
二、结构特点Structural characteristics of
油品旋转喷射器主要由驱动主体、旋转喷射主体、喷油嘴组成。驱动主体与进油管相连接,竖直置于油罐的底部相应位置,利用进油管的油品流过的动力,使油品储罐用全方位调合器旋转。喷油嘴内部设置有助力螺旋浆,使得油品从喷嘴口360度旋转喷出,对储罐内部进行全方位喷射,作用力强、不留死角。
The oil storage tank is mainly composed of drive main body, rotary jet main body and spray nozzle. The driving body is connected with the inlet pipe and is placed vertically at the bottom of the tank. The fuel flow through the oil can be used to rotate the oil tank in an all-round way. The internal setting of fuel injection nozzle has the help of propellant, so that the oil can be spun out from 360-degree Angle of nozzle, and it can be sprayed all over the tank, with strong force and no dead Angle.
三、主要规格参数Main specification parameters
设备入口法兰规格:DN150 (HG/T20592-2009 PN25 RF)
配套焊接法兰规格:DN150 (HG/T20592-2009 PN25 RF)
设备外形尺寸: 长×宽×高 520×520×410毫米
Equipment inlet flange specification: DN150 (HG/T20592-2009 PN25 RF)
Welding flange specification: DN150 (HG/T20592-2009 PN25 RF)
Device dimensions: long * wide x 520 x 520 x 410 mm
四、注意事项Precautions
在整机运输时请注意平放轻移,开箱时从上往下拆卸,塑料包装膜在非装配时不要打开。
Please note that when the machine is transported, remove the flat and remove from the top. The plastic wrap should not be opened during non-assembly.
现场整机装配时,必须整机与储罐对号安装,同箱拆出的喷嘴与旋转喷射主体按照标识码对号装配。
When the machine is assembled on site, the machine must be installed with the storage tank, and the nozzle and the rotating jet body will be assembled according to the identification code.
整机设备在储罐内装配完成后,如长时间不用,需用塑料包装膜防潮,长时间停用后再次投用,需拆开检查,并用手对入口叶轮进行盘车处理,至少20圈。
Machine equipment in the storage tank assembly is completed, such as long time need not, need plastic packaging film moistureproof, putting-in-service proactively again after long time stop, need to disassemble, with the hand to turning the impeller entrance, at least 20 laps.
五、安装说明Installation instructions
见图1将入管与支座与弯头在罐内焊接到指定位置。入管与设备法兰不符时可用变径管处理。See fig.1 to weld the tube and support and elbow into the designated position in the tank. When the tube is not in accordance with the equipment flange, it can be treated with reducer.
见图2将旋转喷射主体安装在弯头法兰上。
(随设备带有配套螺栓)
See figure 2. The rotating jet body is installed on the elbow flange.
见图3将喷嘴安装在喷射主体上。
(随设备带有安装喷嘴的专用工具及螺纹密封胶,每个喷嘴体上都有相应号码,安装时必须对号装配)
注:图示为6个喷嘴示意图,操作时按实际产品的喷嘴数量,对号装配完整。
See figure 3 to install the nozzle on the jet body.
(with the equipment with special tools and thread seal, each nozzle body has the corresponding number and must be equipped with the right number when installed).
Note: the picture shows six nozzles. The number of nozzles in the actual product is complete according to the number of nozzles in the actual product.
静电接地线的连接
静电接地线采用截面积不小于25mm2的铜芯软绞线连接。
Connection of electrostatic grounding wire
The electrostatic grounding wire is connected with a copper core with a cross-sectional area not less than 25mm squared.
六、使用操作说明Operating instruction
油品储罐用全方位调合器开启时必须保证一定的安全液位,拱顶罐的安全液位是浸没设备1500mm。外浮顶或内浮顶储罐的安全液位是:设备安装高度(≤1200mm)+浮盘支腿长度+保障液位(≥1500mm)。
操作流程:罐内油品不低于安全操作液位时,开启循环调合泵,油品通过管道到达罐前阀时,全口径开启罐前阀,油品进罐后,即可通过喷射式全方位调合器,进行调合作业,这时罐内油品象油品开锅时的情形,不规则运动,在运动中实现均质化。
通过一定时间的运行(可以不足2小时/次,,但要根据具体情况进行摸索),即可将罐内油品调合均质。
停泵后,静置20分钟以上,即可对罐内各点采样分析。
旋转喷射搅拌器主要对罐内油品实现均质的作用,若罐内各点采样分析均质度达到油品性能要求,设备即为合格,满足功能需要。
The oil storage tank must ensure a certain level of safety in the opening of a full range of recombinators. The safe liquid level of the vault can be 1500mm immersion equipment. The safety level of the outer floating roof or inner floating roof tank is: the installation height of the equipment (≤ 1200mm) + the length of the floating disk and the guarantee level (≥1500mm).
Operation: tank oil not under safety operation level, open loop blending pump, oil reached before the tank through a pipeline valve, valve before full aperture open cans, oil into the pot, can through the jet mixing apparatus in all directions, adjusting industry cooperation, the tank of oil as oil boiled, irregular movement, realize homogenization in the movement.
After a certain period of operation (it can be less than 2 hours/time, but depending on the specific situation), the tank can be adjusted to homogeneity.
After the pump has been stopped, sit for more than 20 minutes, then sampling and analysis of each point in the tank can be analyzed.
Rotary jet all-round main of tank oil blending device to realize the uniform, if the tank each point sampling analysis of homogeneous degree meet the requirements of product performance, equipment is qualified, meet the needs of the function.
Shandong Hengran machinery manufacturing co. LTD